Wytech’s FastLane Online Store features in-stock fine wire & material to ship within 24 hours.

Centerless Grinding for Medical Guidewires, Core Wires & Catheter Mandrels

Wytech is a medical device contract manufacturer specializing in centerless grinding of stainless steel and nitinol wire and tubing for PTCA guidewires, neurovascular core wires, and catheter mandrel applications. With nearly 50 years of medical wire grinding expertise, we grind to your exact taper profiles, tolerance specifications, and alloy requirements — from R&D prototype to full production volume. ISO 13485 certified.

  • Centerless grinding — OD taper and profile grinding for guidewire core wires, mandrels, and hypotubes. Tolerances to ±.0001″.
  • CAM grinding — complex 3D features including flats, threads, bumps, arcs, hexes, balls, ellipses, and concave/convex radii. Linear tolerances to ±.001″.
  • Electrochemical grinding (ECG) — burr-free material removal for intricate profiles and thin-wall tubing.
  • 5-axis point grinding — proprietary systems for multi-profile needle tips, Menghini features, and complex biopsy geometries.
  • CNC precision grinding — computer-controlled grinding for repeatable, high-volume production to tight dimensional tolerances.

We grind 304 and 316 stainless steel, SLT® and SLT® Hyten wire, nitinol (NiTi), 17-4 and 17-7 stainless steel, and specialty medical-grade alloys. In-stock material ships within 24 hours via FastLane. Custom alloy grinding available for advanced surgical and interventional applications.

Precision Grinding Capabilities for Medical Wire & Tubing

  • Applications: PTCA guidewire core wires, neurovascular guidewires, implant delivery systems, catheter processing mandrels, structural heart and EP components
  • Typical grind profiles: multi-taper for guidewire stiffness transitions, paddle, plunge for special mandrels, skiving for hypotube flexibility
  • Ground features: flats, threads, bumps, arcs, hexes, balls, ellipses, concave/convex radii — D, C, and crescent-shaped lumens via CAM grinding
  • Diameter range: OD as small as .003″, up to .180″ — half sizes available in-stock via FastLane
  • Tolerances: linear tolerances to ±.001″ standard; diameter tolerances to ±.0001″ achievable on nitinol and stainless steel
  • In-house processing: annealing and stress-relieving for maximum flexibility; profilometer measurement for grind profile verification
  • Quality: ISO 13485 certified manufacturing with inspection data and material certifications available on request

Wytech specializes in catheter mandrel grinding for complex geometry mandrels used as catheter manufacturing aids — including reflow, bonding, cutting, tipping, welding, and extrusion applications. Combined with our affiliate Mountain Manufacturing Technologies, Wytech is your single-source contract manufacturer for R&D mandrels through production volume.

Our engineers provide design for manufacturing (DFM) feedback on every FastTrack project, and customers can embed on-site for real-time design iterations. PTFE coating available via preferred partner Applied Plastics for lubricious surface finishes.

 

Wytech’s centerless grinding expertise covers the full range of medical guidewire and core wire applications — from PTCA guidewire core wires requiring precise multi-taper stiffness transitions to neurovascular wire profiles demanding sub-millimeter dimensional accuracy. We work in stainless steel (304, 316, SLT®, Hyten) and nitinol, with dedicated development equipment for rapid prototyping via FastTrack and production-scale centerless grinding for volume programs.

We offer a wide variety of precision grinding options to best meet many applications.

Wytech offers a variety of precision grinding configurations:

  • Multi-taper grinds — multiple stiffness transitions along wire length; standard for PTCA and neurovascular guidewire core wires
  • Taper grinds — single or multiple taper profiles for mandrels, catheter tips, and guidewire assemblies
  • Paddle grinds — flattened distal tip profiles on stainless and nitinol wire
  • Skiving — material removal from hypotubes to create smooth flexibility transitions in catheter and guidewire assemblies
  • Step grinds — abrupt diameter reductions at defined locations for mandrels and specialized component profiles
  • OD grinds — outside diameter reduction to tight tolerance; thrufeed and infeed configurations
  • Profile grinds — complex custom cross-section profiles to customer specification
  • Flat grinds — D, C, and crescent-shaped lumens for EP catheter and delivery system applications
  • Plunge grinds — features on specific portions of the workpiece; used for special mandrel profiles
  • Micro grinds — ultra-fine wire grinding below .010″ OD for the smallest catheter and neurovascular applications
  • Point grinds — needle tip and trocar point geometries; bias, lancet, bevel, diamond, and trocar profiles

Needle Grinding

Wytech’s proprietary 5-axis needle grinding systems produce multi-profile point ground tips not achievable on conventional equipment — including Menghini features, scalloped tubes, and varying grind angles for biopsy and aspirator needle sets. Tip geometries include bias grinds, lancet points, blunt ends, bevels, trocars, diamond points, and trephine. Ideal for hypodermic stainless-steel tubing applications across laparoscopic, biopsy, and minimally invasive surgical devices.

Grinding / Skiving

Hypotube skiving is a precision grinding process that removes material from the outer surface of stainless steel hypotubes to create controlled flexibility transitions — allowing a guidewire or catheter assembly to transition smoothly from rigid proximal sections to flexible distal sections without kinking or compromising tube integrity. Wytech produces skiving features across a range of hypotube ODs, with grind profiles tailored to your specific pushability and trackability requirements. Skiving is also used to produce flat grinds, D-shaped lumens, and access windows in tubing for EP and structural heart catheter applications.

 

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Featured Products

IN STOCK · SHIPS 24 HR

Fine wire, mandrels, and coated wire – on the shelf, ready to ship today. Stainless steel, nitinol, SLT® hyten, PTFE, & parylene coated, 17-4, 17-7 & more.

Diameters: 0.003″ – 0.375″ · half sizes available · custom end cuts

RAPID PROTOTYPING · 2 WEEK LEAD TIME

Submit your drawing – dedicated grinding cell and expert engineers produce your custom prototype. DFM feedback included. On-site collaboration available.

Mandrels ·  Core Wires · Delivery Wires

FULL SCALE CUSTOM PROGRAM

Production Grinding

Volume production of precision-ground wire and metal tubing components. Multi-taper, stepped, paddle, skive profiles. Stainless steel, nitinol, and specialty alloys.

Mandrels · Core Wires · Delivery Wires

Ready to start a production grinding program?

Whether you’re scaling from a FastTrack prototype or bringing a new production program to Wytech, our engineering team will work with you on tolerances, alloy selection, profile complexity, and volume capacity. Nearly 50 years of precision grinding expertise — applied to your device.

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